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A sigma of 3 leads to 66,800 defects per million. While a sigma of 4 results in 6,210 defects per million. 2018-11-16 The six sigma level is where the performance at each function, process, or operation is nearly perfect, generating a defect rate of .000034% or only 3.4 defects per million. For comparison, a three sigma level of performance generates 66,807 defects per million as indicated in the table below.

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2010-03-22 Six Sigma stands for 6 standard deviations (6σ) between avarage and acceptable limits LSL and USL stand for “Lower Specification Limit” and “Upper Specification Limit” respectively.

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Six Sigma strategies seek to improve the quality of the output of a process by identifying and removing the causes of defects and minimizing impact variability in manufacturing and business processes. By counting defects per million you can judge the quality maturity of your process in units of one two three or six times the standard deviation (sigma).

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Specification Limits are derived from the customer requirements, and they specify the minimum and maximum acceptable limits of a process. Based on the Process Sigma Table, Six Sigma rating should have 99.99966% yield.

Laske neliön pinta-alan tarkka arvo, kun suorakulmaisen kolmion kanta on 1 ja korkeus 2. Pitkien summalausekkeiden merkintään on kehitetty merkintä Σ (sigma).
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A six sigma process is the one which produces 99.99966% statistically defect-free outputs which is equivalent to 3.4 defects per million opportunities (DPMO). The following table lists Defects Per Million Opportunities with the corresponding Sigma Level. Also shown is a direct conversion to a Cpk level based on the area under a Normal Curve. By convention established at Motorola, where the Six Sigma program originated, the Sigma level is adjusted by 1.5 sigma to recognize the tendency of processes to shift over the long term. Six Sigma is calculated by the customer’s product defect percentage and then broken down into a Six Sigma category number on a scale 1-7 with the highest numbers being the best results.